Application advantages of the quasi die cutting sy

2022-08-14
  • Detail

Application advantages of optical calibration die-cutting system

there are three main die-cutting technologies: flat die-cutting machine, rotary die-cutting machine and optical calibration die-cutting machine. If you only focus on production, then flat die-cutting machine may be your best choice. However, if you don't print a large number of long version live parts, you may have to spend mold and plate replacement costs, or the first equipment cost, which is about 500000 dollars or more. At the same time, the plate die-cutting machine is also easy to produce a large impression

what about rotary die-cutting machine? Its equipment cost is not very high, and it only accepts coiled materials. Rotary die-cutting machine has poor treatment effect on elastic materials, and its template is relatively expensive, and the cost of changing template is high. Moreover, other die cutting methods have better registration accuracy than it

outstanding cutting and printing registration accuracy

optical calibration die-cutting machine is the best choice for short version live printers, especially those die-cutting products that have high requirements for cutting and printing accuracy. The first cost ranges from $125000 to $200000. The cost of its mold is very small, and only the steel rule die (currently the most commonly used is the electronic tensile testing machine) needs several hundred dollars. This die-cutting machine will be calibrated every time it is imprinted, and the cutting and printing accuracy can reach ± 0.005 inch (0.1 mm) of the sample fixture. This is the width of two hairs, that is, the accuracy that our consumers expect for different high-quality die-cutting prints. The type difference is like electroluminescent panels and Casino cards

we hope to find a modular system that is easy to reassemble. Can it accept single sheet materials and coiled materials? Can you provide a variety of output components to achieve efficient die cutting? Can you use a variety of molds produced by any manufacturer

optical calibration die-cutting system

typical optical calibration die-cutting system can be used with knife mold, yin-yang mold, mini mold, modular mold, progressive die and compound die

if the failure cannot be eliminated by fax or e-mail, the cutter mold is the choice for short version live parts to obtain the highest cost efficiency. Not only is the mold the cheapest, but many factories can use it to change into custom knife molds overnight

if you are setting up a short version die-cutting factory, the optical registration die-cutting machine can greatly reduce the time and cost of changing the version because it can automatically position the die

generally speaking, the die can be used 250000 to 1000000 times before it needs to be reground. If it is a long version of live parts that need to be used at least 3million times before grinding once, it is necessary to consider the hard tool. When calculating the cost of a mold in its whole life cycle, we should consider the first cost in depth, and ask how many times a mold of a specific brand can be ground and how long it takes to be ground fast. It is estimated that high-quality rigid molds will cost US $30000

the standard Yin Yang mold with lower cost is called mini mold. Its edge cutting quality is the same as that of the hard mold, but the first cost is lower. It can be ground up to 12 times to reach 750000 to 1000000 times of use

hard mold substitute

this modular mold is a new type of mold for less than 1million live parts. The mold can work 500000 times continuously, but it cannot be reground. A typical modular mold costs $6000, and the time required is only a small part of accepting a custom hard mold. Because the modular mold has the same high die cutting quality as the hard mold, it is a good choice for short version live parts and high-end live parts, which have high requirements for die cutting quality

for complex live parts requiring different cutting, indentation and other special processing, you can choose between continuous die and composite die. Continuous mold system can send materials to a series of workstations, and each workstation will add a feature. Note that the accuracy of die cutting depends on the accuracy of the system and the accuracy of printing. The system enables materials to move between workstations

different from the continuous die system, the composite die can be molded in one time. The compound mold is actually a mold built in by various tools

professional die-cutting advertising products are constantly developing. At present, most refrigerators may have one or two magnets. Unlike long ago, people regarded refrigerator magnets as rare. This new type of die-cutting print can be found in the luggage label promotional materials of travel agents, as well as pop hanging labels or desk calendars

rainbow connection

continuous mold system

for casual observers, a product recently printed by rainbow printing company may look like two printed circles connected by a central metal buttonhole. But in the eyes of obstetricians, this is a sketch of prenatal fetal growth. For physiotherapists, these are goniometers - this angle reader is very important when they treat patients. Add wall illustrations, refrigerator magnets, wallet calendars, and other die-cutting prints to these products, and you will understand how rainbow printing has grown from 15 customers in 1987 to a large company with more than 1200 customers now

ken Thompson is the owner and President of rainbow printing, He said: "The development of the company is partly due to the search for new opportunities and the choice of equipment. When we are looking for new products or customers, we try to determine whether there is a new market before buying new equipment. Then, we will formulate a sales plan and test its implementation effect. Initially, we subcontract the work until we are satisfied that we can establish the quantity that needs to prove that the purchase is justified. Then, we need to look for Production bottlenecks, and make sure we're not throwing money, combining the world's fastest printing machine with a slow die-cutting system, and vice versa. "

rainbow's equipment includes a sheet fed Heidelberg speedpa 74 printing machine, a modified sordz, which can print 0.030 inch thick plastic, and many other printing machines. Rainbow's huge post press processing Department has laminating machines and five Spartanics' high-precision optical calibration equipment, including a M500 decorative material punching and die-cutting machine

Thompson believes that speed and reliability are the key to the die cutting system. He said, "otherwise, you can't participate in the competition. You need condensation composition ≤ 2mg, total carbon content ≤ 50 μ Gc/g a system can provide good die cutting quality, so that your customers can get the desired appearance. "

rainbow all die-cutting machines can accurately register the three coordinate axes (x, y and rotation axes) every time they imprint. On the contrary, if the system can only calibrate a piece of paper once, it cannot overcome the printing difference, and the cutting error is inevitable

source: Jiagong electromechanical

Copyright © 2011 JIN SHI